Virtual Commissioning
Why Virtual Commissioning?
Commissioning a real plant involves various tasks that are often time-consuming, costly, and risky. Virtual Commissioning offers an innovative alternative by simulating the commissioning process with a virtual machine or plant. This approach eliminates geographical constraints, reduces on-site costs, and minimizes the risk of delays in scheduled start-ups.
With Virtual Commissioning, the real controller and original software can be tested independently of the location and state of completion, ensuring a smoother and more efficient commissioning process.
Advantages of Virtual Commissioning
At Sakal Robo System, we understand the significance of Virtual Commissioning (VC) in Industry 4.0. By leveraging cutting-edge technologies, we deliver exceptional VC solutions for manufacturers. Virtual Commissioning offers an innovative alternative by simulating the commissioning process with a virtual machine or plant. This approach eliminates geographical constraints, reduces on-site costs, and minimizes the risk of delays in scheduled start-ups. Here are the key advantages of our Virtual Commissioning services:
Enhance Efficiency with Early Validation through Virtual Commissioning
During the design and engineering phase, it is extremely challenging to avoid mistakes entirely. However, the key to success lies in the timely recognition and correction of errors. Traditional practices involve testing machines or production lines as prototypes, resulting in late detection of production issues and the need for on-the-fly rework. We offer Virtual Commissioning Services that revolutionize this process by parallelizing mechanical and automation engineering, replacing the traditional serial development approach. By leveraging digital twins and virtual commissioning, errors can be identified at an earlier stage, significantly reducing time-to-market and costs while ensuring a smoother production process.
Accelerate Product Development with Virtual Commissioning
Shorter time-to-market for machines and production lines is increasingly pressurizing the industry. Manufacturers strive for a “first time right” commissioning process. Our Virtual Commissioning Services enable exactly this by minimizing dependencies on the real machine and executing the initial commissioning with a virtual plant. This approach allows for the identification and elimination of malfunctions even before they occur, resulting in a faster and riskless time-to-market. In addition, our expert team provides ongoing support and optimization to ensure that your automation systems are not just efficient but also adaptive to evolving industry demands.
How can we help?
Consultation
Our experienced team provides expert guidance and consultation throughout the VC implementation process. We assess your specific needs and develop a tailored approach to maximize the benefits of Virtual Commissioning in your manufacturing operations.
Proof of Concept
To demonstrate the effectiveness of VC in your specific context, we offer proof of concept projects. This allows you to experience firsthand the potential advantages and outcomes of implementing Virtual Commissioning in your production line.
Full-scale Implementation
For organizations ready to fully embrace VC, our team provides end-to-end support in implementing and deploying virtual commissioning solutions. We ensure a smooth transition and minimizing the risks associated with physical commissioning.
Our Partner
We are proud to be a partner of WinMOD Software, one of the industry’s foremost providers of virtual commissioning services. Our extensive experience and expertise, coupled with our partnership with WinMOD, allow us to deliver top-notch solutions that streamline your product development process, optimize machine performance, and drive innovation in the automotive industry.
Our Technical Expertise
Along with WinMOD, we have implemented projects using other Virtual Commissioning softwares
Our Success Stories
Virtual Commissioning for Assembly Line
The Virtual Commissioning project for the Assembly Line of our automaker client exemplifies our commitment to delivering innovative solutions and driving operational excellence. By leveraging advanced software technologies and our expertise in logic development and strategy implementation, we achieved remarkable results.
Behavioral Models Library Development
Sakal team collaborated with an automaker to develop a comprehensive Behavioral Models Library for their welding, bonding, material handling, riveting, and testing processes. The project aimed to create a library of behavioral models that could be utilized across multiple versions of the automaker's systems.
Contact Us Today
Explore how our Virtual Commissioning services can revolutionize your manufacturing processes.