Simulation Success Story
Multi year support for Simulation & Offline programming
Automaker, Germany
Process
Spot Welding, Gluing, Handling
No. of Robots
120
Software
Delmia V5-6 R2019
Duration
1.5 years
Capacity
4000 man-hours
Summary
With a wealth of experience in simulation and a diverse team of experts, we bring deep domain knowledge and a track record of successful projects across a wide range of industries. We understand the intricacies of manufacturing processes and possess the technical know-how to tackle complex challenges.
Achievements
- Defined layout for additional robots and welding guns to accommodate future variants, ensuring scalability and adaptability of the manufacturing line.
- Successfully reduced welding guns and spare part costs by strategically arranging welding points, maximizing the usage of standard welding guns.
- Developed robot programs with interlocks, production programs, and service routines integrated within the cycle time, enhancing operational efficiency and minimizing downtime.
- Implemented Multi Resource Simulation (MRS) with PLC signals, enabling comprehensive optimization of cycle time and resource utilization.
- Attained cycle time targets by identifying and eliminating bottleneck processes, streamlining operations, and ensuring optimal productivity.
- Significantly reduced onsite effort by implementing proposed clamp sequence changes for fixtures, resulting in improved loading and unloading cycle time.
- Successfully achieved cost savings and operational improvements, while ensuring compliance with quality standards and customer specifications.
Through effective project execution and technical expertise, our team delivered exceptional results for the auto manufacturing line builder company. The project showcased our ability to optimize processes, reduce costs, enhance cycle times, and drive overall efficiency.