Simulation Success Story
Support for Simulation Phase for 3 model in Underbody area
Automaker, Germany
Process
Spot Welding, Gluing, Handling
No. of Robots
140
Software
Process Simulate
Duration
6 Months
Capacity
5000 man-hours
Summary
Through our simulation expertise and meticulous attention to detail, we successfully supported the customer in optimizing their manufacturing processes and achieving their desired outcomes. The project showcased our ability to deliver innovative solutions, minimize disruptions, and enhance overall operational efficiency.
Achievements
- Successfully defined the layout for additional robots and welding guns to accommodate new variants, ensuring seamless integration and minimizing layout changes during the integration process.
- Expertly retained the old layout as much as possible, optimizing resources and minimizing disruptions during the integration of new models.
- Conducted comprehensive process validation, meticulously analyzing and proposing changes to affected tools and documenting the modifications for efficient implementation.
- Proposed clamp sequence changes for fixtures, resulting in a significant reduction in cycle time for loading and unloading operations.
- Implemented the proposed changes, effectively improving overall productivity and efficiency of the manufacturing line.
- Achieved cost savings by streamlining the integration process and minimizing layout changes, thereby reducing downtime and increasing operational effectiveness.
Through our simulation expertise and meticulous attention to detail, we successfully supported the customer in optimizing their manufacturing processes and achieving their desired outcomes. The project showcased our ability to deliver innovative solutions, minimize disruptions, and enhance overall operational efficiency.